Electrochemical Energy Reviews ›› 2024, Vol. 7 ›› Issue (3): 28-.doi: 10.1007/s41918-024-00220-1

Special Issue: Batteries

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Towards High Value-Added Recycling of Spent Lithium-Ion Batteries for Catalysis Application

Ruyu Shi1, Boran Wang1, Di Tang1, Xijun Wei2, Guangmin Zhou1   

  1. 1. Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, Guangdong, China;
    2. State Key Laboratory of Environment-Friendly Energy Materials, School of Materials and Chemistry, Southwest University of Science and Technology, Mianyang 621010, Sichuan, China
  • Received:2023-06-10 Revised:2023-12-31 Online:2024-09-20 Published:2024-09-23
  • Contact: Xijun Wei,E-mail:xijunwei1992@swust.edu.cn;Guangmin Zhou,E-mail:guangminzhou@sz.tsinghua.edu.cn E-mail:xijunwei1992@swust.edu.cn;guangminzhou@sz.tsinghua.edu.cn
  • Supported by:
    This work was supported by the National Natural Science Foundation of China (No. 52072205), Joint Funds of the National Natural Science Foundation of China (U21A20174), Shen-zhen Science and Technology Program (KQTD20210811090112002), Guangdong Innovative and Entrepreneurial Research Team Program (2021ZT09L197), Start-up Fund, and Interdisciplinary Research and Innovation Fund of Tsinghua Shenzhen International Graduate School, the Tsinghua Shenzhen International Graduate School-Shenzhen Pengrui Young Faculty Program of Shenzhen Pengrui Foundation (SZPR2023007), and the Natural Science Foundation of Sichuan Province (2023NSFSC1128) and Project of Southwest University of Science and Technology (20zx7142).

Abstract: With the proposal of the global carbon neutrality target, lithium-ion batteries (LIBs) are bound to set off the next wave of applications in portable electronic devices, electric vehicles, and energy-storage grids due to their unique merits. However, the growing LIB market poses a severe challenge for waste management during LIB recycling after end-of-life, which could cause serious environmental pollution and resource waste without proper treatment. Pyrometallurgical, hydrometallurgical, and direct recycling of spent LIBs have been developed, guided by the “waste to wealth” principle, and were applied to LIB remanufacturing. However, some spent LIB materials with low values or great direct regeneration difficulties may not be suitable for the above options, necessitating expanded application ranges of spent LIBs. Considering their unique compositions, using waste electrode materials directly or as precursors to prepare advanced catalysts has been proposed as another promising disposal technology for end-of-life LIBs. For example, transition metal elements in the cathode, like Ni, Co, Mn, and Fe, have been identified as catalytic active centers, and graphite anodes can serve as the catalyst loading matrix. This scheme has been adopted in various catalysis applications, and preliminary progress has been made. Therefore, this review summarizes and discusses the application of spent LIB recycling materials in catalysis and classified it into three aspects: environmental remediation, substance conversion, and battery-related catalysis. Moreover, the existing challenges and possible foci of future research on spent LIB recycling are also discussed. This review is anticipated to mark the start of close attention to the high-value-added applications of spent LIB products, enhancing economic efficiency and sustainable development.

Key words: Spent lithium-ion batteries, Recycling, Catalyst, Environmental remediation, Substance conversion, Battery-related catalysis