Electrochemical Energy Reviews ›› 2025, Vol. 8 ›› Issue (4): 27-.doi: 10.1007/s41918-025-00260-1

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Reframing the Corrosion Effects of Silicon Anode Failures: Moving Beyond the Mechanical Paradigm

Qinyi Zhan1,2,3, Tianze Xu1,2, Ziyun Zhao1,4, Shuoyi Chen1,2,3, Shichao Wu1,2,3, Quan-Hong Yang1,2,3   

  1. 1. Nanoyang Group, Tianjin Key Laboratory of Advanced Carbon and Electrochemical Energy Storage, School of Chemical Engineering and Technology, National Industry-Education Integration Platform of Energy Storage, and Collaborative Innovation Center of Chemical Science and Engineering, Tianjin 300072, China;
    2. State Key Laboratory of Chemical Engineering and Low-Carbon Technology, Tianjin University, Tianjin 300072, China;
    3. Haihe Laboratory of Sustainable Chemical Transformations, Tianjin 300192, China;
    4. Shenzhen Geim Graphene Center, Engineering Laboratory for Functionalized Carbon Materials, Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China;
  • Received:2025-04-08 Revised:2025-07-08 Online:2025-12-20 Published:2026-01-13
  • Contact: Shichao Wu,E-mail:wushichao@tju.edu.cn;Quan-Hong Yang,E-mail:qhyangcn@tju.edu.cn E-mail:wushichao@tju.edu.cn;qhyangcn@tju.edu.cn
  • Supported by:
    This work was supported by the National Key Research and Development Program of China (No. 2021YFF0500600), the National Natural Science Foundation of China (No. 52272231), the Natural Science Foundation of Tianjin Municipality (No. 24JCZDJC00400), the Haihe Laboratory of Sustainable Chemical Transformations, and the Fundamental Research Funds for the Central Universities.

Abstract: High-capacity silicon (Si) is a promising material for manufacturing high-energy-density lithium-ion batteries. However, its practical applicability is severely restricted by the rapid degradation in its cycle life and calendar life. Within the context of the established understanding, Si failures are typically attributed primarily to the notable volume expansion effects of this material. However, the crucial role of chemical corrosion (e.g., hydrofluoric acid-driven corrosion) is frequently underestimated, despite its significant impact on the stability of both Si itself and the solid electrolyte interphase. In this review, the mechanisms of corrosion-induced Si degradation and the limitations of the existing mitigation strategies are systematically examined. More importantly, a novel perspective is proposed, thereby emphasizing galvanic corrosion driven by cathode oxidants, transition metal ion dissolution, and carbon additives, as well as chemical–mechanical coupling failures induced by Si corrosion. Finally, we advocate for the use of advanced characterization techniques, theoretical simulations, and holistic approaches integrating cathode design, auxiliary material optimization, and electrolyte engineering to address coupled chemical–mechanical failures for advancing the practical deployment of Si-based batteries.

Key words: Chemical corrosion, Corrosion-resistant strategy, Silicon anodes, Lithium-ion battery