Electrochemical Energy Reviews ›› 2025, Vol. 8 ›› Issue (4): 29-.doi: 10.1007/s41918-025-00261-0

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Large-Scale Production of High-Loading Single-Atom Catalysts for Electrochemical Energy Conversion and Storage Applications

Jin Yan1, Nadia Batool1, Zhangsen Chen2, Qian Zhang1, Kai Zeng1, Tianyi Gu1, Chengyi Lu1, Jie Guo1, Shuhui Sun2, Ruizhi Yang1   

  1. 1. College of Energy, Soochow Institute for Energy and Materials Innovations, Soochow University, Suzhou 215006, Jiangsu, China;
    2. Institut National de La Recherche Scientifique (INRS)-Center Énergie Materiaux Télé Communications, Varennes, QC J3X 1P7, Canada
  • Received:2025-01-01 Revised:2025-07-18 Online:2025-12-20 Published:2026-01-13
  • Contact: Shuhui Sun,E-mail:shuhui.sun@inrs.ca;Ruizhi Yang,E-mail:yangrz@suda.edu.cn E-mail:shuhui.sun@inrs.ca;yangrz@suda.edu.cn
  • Supported by:
    We gratefully acknowledge financial support from the National Key R&D Program of China (Grant No. 2020YFB1505703) and the Natural Science Foundation of the Jiangsu Higher Education Institutions of China (Grant No. 20KJA480003).

Abstract: The development of low-cost and highly efficient electrocatalysts is crucial for the widespread adoption of clean energy technologies. Single-atom catalysts (SACs) have attracted extensive attention because of their exceptional catalytic performance and metal utilization. However, conventional methods for synthesizing SACs often have disadvantages such as an extremely low degree of metal loading and limited yield. Therefore, techniques for the scalable fabrication of SACs with high degrees of metal loading for use in practical applications are strongly needed. In this review, we first explore various design strategies for synthesizing stable SACs. Afterward, we highlight recent advances in improving the mass activity of SACs with high degrees of metal loading and introduce a universal strategy for synthesizing SACs on various supports. Furthermore, we provide a summary of facile strategies for the large-scale preparation of SACs for various electrocatalytic applications, including the oxygen reduction reaction, oxygen evolution reaction, hydrogen evolution reaction, and CO2 reduction reaction. Finally, we discuss the challenges and perspectives of the large-scale production of SACs for use in practical applications. This review offers valuable guidance for the design of high-loading SACs.

Key words: SACs, Large-scale production, Electrocatalysis, Catalytic performance, Energy conversion and storage applications