Electrochemical Energy Reviews ›› 2025, Vol. 8 ›› Issue (4): 23-.doi: 10.1007/s41918-025-00256-x

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A Review of Diagnostic Tools for Evaluating Porous Transport Layers for Proton Exchange Membrane (PEM) Water Electrolysis

Aroune Ghadbane1,2, Xiao Zi Yuan1, Alison Platt1, Ali Malek1, Nima Shaigan1, Marius Dinu1, Samaneh Shahgaldi2, Khalid Fatih1   

  1. 1. Clean Energy Innovation Research Centre, National Research Council Canada, 4250 Wesbrook Mall, Vancouver, BC V6T 1W5, Canada;
    2. Hydrogen Research Institute/Institute of Innovations in Ecomaterials, Ecoproducts and Ecoenergy/University of Quebec at Trois-Rivières, 3351 Boul. des Forges, C. P. 500, Trois-Rivières, QC G9A 5H7, Canada;
  • Received:2024-11-15 Revised:2025-05-25 Online:2025-12-20 Published:2026-01-13
  • Contact: Khalid Fatih,E-mail:Khalid.Fatih@nrc-cnrc.gc.ca E-mail:Khalid.Fatih@nrc-cnrc.gc.ca
  • Supported by:
    This work is financially supported by the Office of Energy Research and Development (OERD) and the Advanced Clean Energy (ACE) Program of the National Research Council Canada (project #NRC-23-140).

Abstract: As a key component of the proton exchange membrane water electrolyzer (PEMWE), the porous transport layer (PTL) not only provides mechanical support but also facilitates the supply of reactants to the electrode and the removal of produced gases and ensures efficient electrical and thermal management. Commercially available PTLs are often repurposed for other applications, such as filtration, and are not specifically tailored for PEMWE applications. Given this context, research output on PTL development has increased notably in recent years. Optimized, structured PTLs with preferred properties require applicable, relevant, and convenient diagnostic tools for PTL material development. As such, this work aims to identify and review a wide range of techniques for evaluating developed PTLs, including electrochemical techniques, custom-engineered cells, operando diagnosis, ex situ characterization, and postmortem analysis. By providing detailed information on these characterization techniques, this review aims to catalyze further research and development in the academic and industrial sectors, enhancing the understanding, development, and quality control of PTL components.

Key words: Porous transport layer, Diagnosis, Diagnostic tool, PEM water electrolysis, Electrolyzer, Evaluation